"A systematic way to reduce or ultimately eliminate the time it takes to setup or changeover for a job."

Key Principles of Setup Reduction:

• Perform setup preparation work in advance of setup execution
• Prepare for flawless execution
• Reduce setup execution through methods improvement
• Divide the work
• Reduce motions
• Prepare operating conditions in advance
• Rethink the methods of fastening
• Eliminate adjustments
• Mechanize and/or automate
• Redesign the process or the product

Benefits of Setup Reduction:

• Improve the productivity of the operation
• Increase production uptime
• Shorten customer response time

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